ZONESUN ZS-FAL180C6 Liquid Filling Capping Labeling Production Line

This compact production line combines a 4-head liquid filling machine, capping unit, and labeling system to deliver efficient, automated packaging for round bottles. Each filling nozzle operates independently to fine-tune output speed. The capping unit adapts to various cap shapes, while the positioning-based labeling system ensures precise application on single or double sides. Equipped with a PLC control panel, smart sensor eye, and high-load chain conveyor, this system streamlines production with reduced labor costs. Ideal for creams, honey, shampoos, essential oils, and more in cosmetics, beverage, and pharmaceutical industries.

Parameter Specification
Machine Model ZS-DTGT4A Filling Machine
Power Supply 110/220V, 50–60Hz, Approx. 150W
Filling Range 100–1000mL (Customizable: 30–5000mL)
Working Speed 1200–2200 bottles/hour
Hopper Capacity 100L
Filling Accuracy ≤±1%
Machine Dimensions Approx. 965 × 1330 × 1350 mm
Machine Weight Approx. 213.5 kg
Package Dimensions Approx. 1780 × 1430 × 1130 mm
Package Weight Approx. 301.5 kg

Bottle Capping System Specifications
Parameter Specification
Bottle Height 60–270 mm
Bottle Cap Diameter 18–70 mm
Working Speed 20–40 bottles/min (depends on bottle and cap size)
Working Voltage AC220V / 110V, 50–60Hz
Working Pressure 0.4–0.6 MPa
Conveyor Length 1117 mm
Net Weight / Gross Weight Approx. 65.5 kg / 97.5 kg
Machine Dimensions Approx. 1120 × 580 × 1110 mm
Package Dimensions Approx. 1160 × 610 × 1140 mm
Air Compressor Connector Size Outer Diameter 8 mm

ZS-TB500A Labeling Machine Specifications
Parameter Specification
Machine Model ZS-TB500A
Voltage 110V 60Hz / 220V 50Hz
Working Speed Approx. 20–60 bottles/min
Suitable Labeling Size 15–140mm (Width) × 25–300mm (Length)
Roll Inside Diameter φ75mm
Roll Outside Diameter φ250mm
Suitable Bottle Diameter Approx. 30–100mm
Conveyor Size Approx. 1310 × 100mm
Package Size Approx. 1460 × 700 × 960mm
Package Weight Approx. 125.5 kg

Equipped with the pneumatic filling nozzle, which has larger power when fill thicker liquid, they can improve filling speed. There is a anti-dripping device, it can ensure the production cleanliness. The bottle clamping plate will fixed bottles ,this prevent that bottles fall down during filling.

The filling speed of four nozzles can be adjusted by the A screw, while the B screw can be used to adjust the interval time. Four larger screws are used to adjust filling range slightly when the filling range of four nozzles are different.

Designed for various shapes of bottle caps, like dropper bottles, spray bottles, beverage bottle caps. It will press the bottle caps and tight it automatically. Improve working efficiency greatly.

This machine is with electric eyes, can prevent from missing bottles, reduce the working error, the sensitivity of the electric eye can be adjusted by the black machine part during working.

These three labeling wheels make bottles rotating and then finish labeling, ensure that there is no bubbles under labels .Ensure the labeling effect. This is suitable for double side labeling.

 

The feeding inlet can be adjusted according to bottle diameter. This machine is suitable forφ≤100mm bottles. The working speed of the conveyor can be adjusted as operators' need. This help to improve working efficiency.